Industrial Tunnel-type Microwave Drying Equipment
1. Machine Introduction:
1.All parts of equipment are made of high quality microwave electric components:
1)It use 8 pieces of water cooled magnetrons which is original Korea Samsung [model OM75P - 11] (rated power 1050 w), high efficiency, strong ability to resist load, long life (more than 7000 hours).In order to protect the stability and service life of the magnetron better, use water cooling protection design of metal ring sleeve type.
2)Using microwave high voltage transformer used in industry, it is manufactured by jiangsu changzhou tiancheng company. Each transformer are coil of all copper core, each one weighs more than 7 kg. In order to protect transformer better, it uses DP200A axial flow fan for heat protection,which is produced by the Taiwan SUNON fan company.
3)High voltage capacitor adopts the ultra-high voltage capacitance, which is produced by Ningbo Blue Color TV Let Co.,LTD., model specifications for (1.05uf 2500V).It is more stable and durable than conventional capacitor(1.0uf 2300V).
4)Its (CL04-12) high voltage silicon rectifier stack (its chip is made in Japan), is produced by the Taiwan Factory Long Technology Co.,LTD.Its repetitive peak reverse voltage can reach12kv,positive commutating current can reach 450 mA,and tested by practice,durable in use,completely suitable for the microwave equipment required.
2.The way of transiting microwave energy:
1)Based on the characteristics of the material and related experience, on the microwave power density distribution of the heater USES the uniform distribution, so as to achieve rapid heating temperature, the uniformity of sterilization and facilitate material.
2)All the magnetrons are placed on top of the box, specific magnetron distribution design is as follows: a total of 8 original samsung magnetron, five microwave sterilization box;Each section box four magnetron, a total of 8 magnetrons.
It Use 518 mm cabinet design process, because of the material in the process of sterilization will heat up, adopt the design can be beneficial to reduce the surface temperature of microwave sterilization cabinet wall, and is advantageous to the feed way of microwave emission from the ideal.
4.Microwave power supply designment:
1)Microwave generator at the top, transformer, capacitor set in after the heating box, greatly reduce the electrical components working environment temperature, extending the service life of the original microwave tube and transformer core, to ensure that the equipment to be stable running 24 hours a day.
2)The display and maintenance, for the convenience of transformer design is placed in the back of my each sterilization cabinet, to increase the width of the rear power rack, when installation and maintenance and convenient operation.
5.The Exclusion wet and heat system: Design separate platoon is wet and heat removal system, the platoon is wet fan with a 1.1 KW high-pressure high-speed centrifugal fan, platoon is wet platoon is wet fan can quickly reduce the body temperature and moisture away material.Heat removal of axial flow fan is mainly used for microwave electric double heat protection, reduce electrical appliances working environment temperature, prolong its service life.
1) Of the nanjing control motor co., LTD three-phase asynchronous motor to transport material, and USES the dalian speed regulation through frequency conversion governor, can be adjusted accordingly to meet the need of drying speed, specific speed range is 0 to 2 m/min is adjustable.
2)According to characteristics of materials, use of conveyor belt of food-grade teflon cloth pattern as the material carrier;Conveyor belt guard devices are designed.
3)Conveyor belt adopts automatic adjusting device of motor.
Equipment adopts modular design in many segments assembly design, easy to transport and on-site installation of equipment can complete assembly order quickly.
The Control System
1.The machine feed end microwave limiter set on the control panel () beautiful and easy, the conventional control system design, the power of the engine, transmission speed, can be the operation of the heating temperature and other relevant control.
2.In section 5 of microwave heater is equipped with a German PuShi technology company (LT - 05) an infrared radiation thermometer, a total of one.In order to timely monitor material in the process of sterilization temperature, adjust the microwave power, control the temperature of the material.
1) The heating cavity and outside frame and plates are all made of No.304 stainless steel material.
3) Can feed mouths are sealed by PTFE which is specially made
4) 8 pieces of water cooled magnetrons, which are original Korea Samsung [model OM75P - 31] (rated power 1050 w)
5)8 pieces of special microwave high voltage power supply from Jiangsu Changzhou (WBL)
6)One set of infrared temperature measurement system(LT-05) ,made by Raytek Inc in America
7)8 pieces of high voltage silicon rectifier stack (its chip is made in Japan) (CL04-12), produced by Taiwan Factory Long Technology Co.,LTD
8)8 pieces of axial flow fan for heat protection, produced by the Taiwan SUNON.
9)One set of overall control system
10)One set of More wing type centrifugal platoon wet fan.
11)One set of Nanjing motor company frequency control of motor speed control
12)One set of High quality conveyor belt of food-grade teflon cloth pattern
13)2 sets of spare electrical components (including the special transformer, magnetron, capacitance, silicon stack, temperature switch)
|Voltage||3 Phase 380V±6%|
|Microwave Output Power||6KW(adjustable)|
|Input Power||9 KW|
|Microwave Working Frequency||2450MHZ±50HZ|
|Inner Chamber Size||5500*1000*1850mm|
|Microwave opening size||60mm both front and back|
|Microwave limiter length||960mm both front and back|
|The size of handpiece and tail||800mm|
|Capacity of dehydration||6 kg/h|
We can design machines according to customers' need.The following is the other brief technical parameters of some common models:
|Voltage||3 Phase 380V±6%||3 Phase 380V±6%||3 Phase 380V±10%, 50HZ||3 Phase 380V±10%, 50HZ||3 Phase 380V±10%, 50HZ|
|Microwave Output Power||6KW(adjustable)||12KW(adjustable)||26KW(adjustable)||≥30KW(adjustable)||≥90KW(adjustable)|
|Input Power||9 KW||18 KW||30KW||45KW||about 120kw(Total Power)|
|Microwave Working Frequency||2450MHZ±50HZ||2450MHZ±50HZ||2450MHZ±50HZ||2450MHZ±50HZ||2450MHZ±50HZ|
|Inner Chamber Size||5500*1000*1850mm||3510*900*518mm||4680*1000*518mm||5850*1100*518mm||12870*1500*518mm|
|Capacity of dehydration||6 kg/h||12 kg/h||250kg/h||30kg/h||90kg/h|3.Machine Photos:
If you need further information, please contact us freely, we will do our best to cooperate with you.